Car Imai
Car Imai
Engagement – What Happens When We Get Turned On
Engagement – What Happens When We Get Turned on.
The new management buzzword appears to be “Engagement,” and like most management buzzwords there are many worthy people sitting down to educate the rest of us about what engagement is.
What is odd though is that while everybody seems very keen to tell us what it is or how to measure it, nobody appears to know what to do to produce it.
Perhaps the easiest thing to do is to look first at what managers do to their workforces that prevents them from engaging.
They tell people what to do, they don’t listen to their workforce, they don’t recognise what they do and they don’t support them.
Bob Nelson, the author of “Keeping Up In A Down Economy” says that he is convinced that each employee has one $50,000 idea and that it is the job of the manager to engage the employee to find this idea.
Experience suggests that searching for that one idea worth $50,000 is a very one dimensional way of looking at the value of engagement.
We have found that the ideas of each employee are worth way more than $50,000 but finding them is not a search for a single big idea, it is instead the result of creating the environment that allows a continuous flow of ideas from the workforce,
On a drilling rig in the North Sea, which had been operating for 25 years, there was no record of any ideas having been implemented as a result of input from the drilling crew.
None at all!
In a single year the emphasis of management changed from telling the drilling crews what to do, to asking them what they needed to do their jobs better. A transformation from “Directive” to “Consultative” management.
During that year 403 ideas were collected from a workforce of 50 men.
That is only eight ideas per man.
The way those ideas were collected and how they were used was the change that allowed the crews to engage.
Of the ideas collected fifty percent were implemented and of those a further fifty percent, (twenty five percent of the total collected) could be said to add a measurable financial value to the operation, the remainder being safety related.
The value added of these one hundred ideas for that year was £3,9 Million.
That means the average value of each idea was nearly £40,000. or a value added of £100,000 for each member of the crew.
The ideas collected that year included some big hitters as Bob Nelson suggested, but in general the value was added by the cumulative effect of many small ideas that came from a transformation in the way that the crew felt about what they did.
They had become engaged.
Could a lack of engagement be anything to do with the recent problems of Toyota. Their recalls appeared to be restricted to cars built in the West. The difference between the number of ideas collected in Japan per employee (167 per annum) was significantly greater than the number collected from the equivalent worker in the West (1.1 per annum). (Numbers from Bob Nelson-”Keeping Up In A Down Economy”)
Could the answer to their quality problems lie in the uncollected ideas of the Western workforce that Western management do not know how to collect or understand the value of.
Since commenting on this data we were contacted by John Grover, an ex employee of Ford UK who now runs his own training consultancy. John said in support of the above,
“In Masaaki Imai’s book “Kaisen” he says that Matsushita Electrical (National Panasonic) won the prize for the most suggestions made by employees in a year –
For around 200,000 employees they made 6.3 million suggestions.
While at Ford UK I used this statistic on a training course.
One delegate told me that he had tried to make a suggestion once, about halfway through the year – he told me that he looked at the numbering in the HR Suggestions Log and saw that his was suggestion number 12 for that year!
On a site of 2500 employees that equates to 1 suggestion per year for every 200 employees!”
If we equate the number of ideas for improvement submitted at the Ford plant with those of National Panasonic we get a ratio of 6,000:1 in favour of the Japanese company.
What we are considering here is that there is a link between the way that people feel about what they do and the quality of their work. When people are proud of what they do they become engaged, they actively seek ways to become better at what they do and this is reflected in the number of suggestions or ideas for improvement that they submit.
Gathering these suggestions and what is done with them is a key to producing the environment that allows the workforce to engage.
Peter A Hunter
About the Author
If you have ever experienced or learnt something which you then knew was instinctively right – you will never have forgotten it. Peter Hunter learned something years ago which, regrettably, most of us have still yet to learn. When we do – once we have understood the simplicity of \’Breaking the Mould\’ – it will transform our lives forever! www.breakingthemould.co.uk
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